Vacancy Description
Do you have a Nebosh?
Do you want to be a senior leader at a SME?
Our client are looking for a good all rounder with focus on chemical / process safety and control of the maintenance of the plant.
A small to medium sized chemical manufacturer with
The role requires delivering a robust Process Safety Management (PSM) system, ensure legal compliance across UK jurisdictions, and maximise 'uptime' through risk-based maintenance and asset integrity programs (CMMS).
Process safety leadership
• Build and own the Process Safety Management System (PSMS) aligned to UK law and good practice (e.g., ISO 45001, ISO 14001).
• Lead hazard identification and risk assessment (HAZID, HAZOP), Layers of Protection Analysis (LOPA), and define/verify Safety Instrumented Functions (SIF/SIL).
• Establish and maintain Management of Change (MOC) for plant, process, materials, software, and organisation.
• Deliver of the Safety and engineering projects
• Chair the Safety Committee; brief the leadership team on risk profile and improvement plans.
• Play a pivotal role in the Dangerous Substances and Explosive Atmospheres Regulations (DSEAR) project, implementing robust safety measures and ensuring full regulatory compliance.
• Collaborate with internal safety teams to conduct comprehensive risk assessments, implement effective mitigation strategies, and uphold safety protocols
Health and Safety Leadership
• Make sure all the activities on site are conducted safely by adhering to safety procedures and methods and maintain 0 TIR
• Make sure all the RA are revised in timely manner and any new work is activity assessed for any possible risk
• Engaging with the shop floor and staffs to improve site safety culture
• Driving the environmental and sustainability improvement projects
• Organising the safety related training and maintain the Skill Matrix for the site
• Assess and maintain the Work permit systems and make sure LOTO is used effectively
• Log all the safety Hazards, near misses and Accidents and investigate near misses and accident using root cause analysis and implement robust actions to avoid reoccurrence.
• Make sure all accident investigations are completed to a high standard and available as valued documents in any possible legal proceedings
• Ensure Deviations, CAPA and Change Control are progressed in a compliant and timely manner
• Make sure the CIP actions for Health and safety are completed within deadlines, arrange monthly follow up meetings with departmental heads and maintain completion rate
• Own site risk assessments and SOPs; integrate with training/competence matrices.
• Maintain and govern the Permit-to-Work system (hot work, breaking containment, electrical, working at height, excavation).
• Manage contractor control and CDM 2015 duties for projects; lead site inductions, safety documentation and competence checks.
Engineering Management
• Manage the Irlam engineering team, cultivating a culture of innovation, quality, and continuous improvement.
• Supervise the realization of preventative maintenance and mandatory checks to ensure equipment reliability and Safety in accordance with
• Report on the maintenance KPIs
• Utilize a CMMS database for planned preventive maintenance (PPM) and corrective action tracking.
Ideal Background - Education and Experience
Essential
• NEBOSH Diploma (or NVQ Level 6) and IOSH/BOHS membership (GradIOSH/CMIOSH).
• Demonstrable leadership in both maintenance/asset integrity and HSE/process safety within a high-hazard or regulated manufacturing environment.
• Experience in management and adeptly leading complex projects.
• Comprehensive knowledge of DSEAR regulations, process safety, and engineering best practices.
• ISO 45001/14001 implementation, auditor credentials; familiarity with ISO 50001.
• Competence in HAZOP/LOPA, DSEAR/ATEX zoning, relief and containment fundamentals, and permit-to-work/LOTO.
• Incident investigation expertise and evidence of delivering risk-reducing improvements
Desirable
• Bachelor's degree in [relevant engineering discipline]
• Chartered status or actively working towards chartered ship.
• Experience in COMAH (lower or upper tier) environments and with IEC 61511 lifecycle.
• CompEX 14 Responsible Person and CompEx 12 Design Engineer Certification.
• Project Management certification (APMP) or equivalent.
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